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Design of Experiments for Engineers and Scientists Second Edition
Design of Experiments (DOE) is a powerful technique used for both exploring new
processes and gaining increased knowledge of existing processes, followed by optimising
these processes for achieving world-class performance. My involvement in
promoting and training in the use of DOE dates back to the mid-1990s. There are
plenty of books available in the market today on this subject written by classic statisticians,
although the majority of them are better suited to other statisticians than to
run-of-the-mill industrial engineers and business managers with limited mathematical
and statistical skills.
DOE never has been a favourite technique for many of today’s engineers and
managers in organisations due to the number crunching involved and the statistical
jargon incorporated into the teaching mode by many statisticians. This book is targeted
to people who have either been intimidated by their attempts to learn about
DOE or who have never appreciated the true potential of DOE for achieving breakthrough
improvements in product quality and process efficiency.
This book gives a solid introduction to the technique through a myriad of practical
examples and case studies. The second edition of the book has incorporated two
new chapters and both cover the latest developments on the topic of DOE. Readers
of this book will develop a sound understanding of the theory of DOE and practical
aspects of how to design, analyse and interpret the results of a designed experiment.
Throughout this book, the emphasis is on the simple but powerful graphical tools
available for data analysis and interpretation. All of the graphs and figures in this
book were created using Minitab version 15.0 for Windows.
I sincerely hope that practising industrial engineers and managers as well as
researchers in academic world will find this book useful in learning how to apply
DOE in their own work environment. The book will also be a useful resource for
people involved in Six Sigma training and projects related to design optimisation and
process performance improvements. In fact, I have personally observed that the number
of applications of DOE in non-manufacturing sectors has increased significantly
because of the methodology taught to Six Sigma professionals such as Six Sigma
Green Belts and Black Belts.
The second edition has a chapter dedicated to DOE for non-manufacturing processes.
As a mechanical engineer, I was not convinced about the application of
DOE in the context of the service industry and public sector organisations including
Higher Education. I have included a simple case study showing the power of DOE
in a university setting. I firmly believe that DOE can be applied to any industrial setting,
although there will be more challenges and barriers in the non-manufacturing
sector compared to traditional manufacturing companies.
I hope that this book inspires readers to get into the habit of applying DOE for
problem-solving and process troubleshooting. I strongly recommend that readers of
this book continue on a more advanced reference to learn about topics which are
not covered here. I am indebted to many contributors and gurus for the development
of various experimental design techniques, especially Sir Ronald Fisher, Plackett
and Burman, Professor George Box, Professor Douglas Montgomery, Dr Genichi
Taguchi and Dr Dorian Shainin.